Amino, a reference in polyurethane solutions, strengthens its position as a leader in innovation and customization by introducing an advanced rigid foam system for injection.Tailor-made, the system excels in meeting specific needs for extreme thermal insulation, high mechanical resistance, and dimensional stability.Recently, this technology was applied in partnership with Coldlab Ultrafreezers, a company specializing in low-temperature ultrafreezers located in Piracicaba.
The Challenge Presented
Coldlab Ultrafreezers, renowned for its expertise in the cooling sector for industries such as food, automotive, pharmaceutical, and aerospace, among others, and specialized in manufacturing low-temperature equipment, was looking for a solution that would ensure:
- Efficient operation in extreme temperatures, reaching -86°C.
- High durability and dimensional stability, essential for continuously operated equipment.
- Compatibility with volumetric machines, such as the equipment acquired by the company, which operates with a 1:1 volumetric dosing system.
Amino’s Solution
To meet these demands, Amino developed a rigid foam injection system that stands out for:
- Moderate reactivity, ensuring an ideal balance between processing time and result precision.
- High fluidity, allowing complete filling of complex molds, even in challenging geometries.
- High compressive strength, ensuring structural integrity under severe conditions.
- Superior dimensional stability, preventing deformations throughout the product’s lifecycle.
- Exceptional thermal insulation capability, reducing temperature losses and improving energy efficiency.
Technical Specifications of the System
- Compatibility with 1:1 volumetric injection equipment, optimizing the production process.
- Foam tailored for extreme conditions, combining strength, thermal insulation, and stability.
- Development with continuous technical support, including the presentation of test specimens for performance validation.
Development Process
The success of the project was ensured through close collaboration between Amino’s technical team and the professionals at Coldlab Ultrafreezers. On-site visits allowed for the collection of detailed information to customize the system. Amino’s development laboratory presented test specimens that demonstrated the foam’s superior performance, impressing the client and leading to approval on the very first test.
Results and Benefits
The application of the rigid foam system delivered the following results:
- Improved thermal efficiency of the equipment, reducing energy consumption.
- Extended durability, even under intense usage conditions.
- Total customer satisfaction, with positive feedback on the technical approach and support throughout all project phases.
Additionally, the success of the formulation further strengthened Amino’s reputation as a trusted and innovative partner in the development of polyurethane solutions.
Conclusion
This project highlights Amino’s ability to meet the most specific and challenging demands in the polyurethane market. The solution developed for Coldlab Ultrafreezers reaffirms the company’s commitment to technical excellence, innovation, and customer support.
If your company is looking for advanced polyurethane solutions, contact Amino. Our team is ready to turn your needs into tangible results, as demonstrated in this success story.
