In the fitness and recreation equipment industry, the choice of materials goes far beyond aesthetics. Saddles, grips of strength training machines, molded mats and safety supports in parks are components that require superior technical performance, comfort to the touch and durability even under intense use.
It is in this context that Amino’s Integral Skin systems stand out, offering a molded solution that combines surface finish with a resilient internal structure — all in a single production process, ideal for manufacturers who prioritize quality and efficiency.
Situation: the performance challenge in molded parts
Manufacturers in the fitness and leisure sector face a growing demand for products with premium finish, ergonomic comfort and resistance to wear. With each new model, it is necessary to balance productivity with the physical and visual performance of the components.
- Products such as benches, backrests, handles and body supports are constantly subjected to:
- Sweat, humidity and temperature variations;
- Friction and repetitive pressure, impacts;
- Aesthetic requirement and pleasant touch to the end user.
Problem: common materials that limit performance
So traditional solutions with foam covered by external coatings may present:
- Deformations over time of use;
- Delamination of surface films;
- Complex processes with multiple stages and rework;
- Compromised appearance, even in new products.
These factors compromise the reliability and perception of value of the part — and directly impact production and after-sales costs.
Implication: direct impact on on reputation and the production cycle
When the foam or finishing system fails, the implications are clear:
- More rework and discarded parts;
- Customer complaints due to discomfort or aesthetic failure;
- Longer production cycles due to difficulty in demolding or finishing;
- Reduction of competitiveness against players with superior solutions.
Solution: Amino Integral Skin Systems for technical molding
Amino offers molded Integral Skin systems that combine two essential elements:
- Resistant and durable skin
- Flexible and resilient internal core (support foam);
This combination generates parts with finish directly in the mold — without the need for additional coatings — with excellent cost-benefit and high industrial standardization.
Typical applications in the sector include
- Saddles and supports for exercise bikes and electric motorcycles;
- Grips for strength training machines and gyms;
- Head and arm supports in special chairs;
- Molded components for amusement parks;
- Structured mats and molded body contact parts;
- Headrests for bathtubs or whirlpools.
Technical differentials of the Amino Solutions
- Technical differentials of the Amino solution
- Formulations adjusted to the desired density, level of hardness and softness;
- Excellent resistance to abrasion, sweat, impact and chemical agents;
- Compatible with complex molds and different geometries;
- Variety of possible colors and textures, directly in the mold;
- Controlled reactivity and process stability, with specialized technical support.
In addition, the formulations can be customized with special additives, such as flame retardants, low VOC emission or antibacterial properties, according to customer requirements and industry standards.
About Amino
For manufacturers of fitness and leisure equipment, the search for productive efficiency and end-user comfort goes directly through the choice of the PU system. With Amino’s Integral Skin systems, it is possible to combine premium finish, technical performance and durability in a single molded solution.
We are a reference in customized PU systems, with complete laboratory structure, technical support and the ability to scale with consistency.
Contact our technical team and discover how to apply Amino’s Integral Skin in your molded equipment projects with comfort and durability.